Riders on the storm
....It's a doors reference......
Doors. What a blinking nightmare! They didn't look too bad until they were stripped which revealed all kinds of nasties (this is the driver's door):
Horrible previous repairs with gallons of filler:
Holes, presumably from another previous repair:
Rust holes under the (never to be refitted) side trims:
The only thing to do (as none of the shops and suppliers are open) was cut the old repairs out:
Renew the bottom frame lip (already done in above pic) and find some suitable metal the correct thicness:
Yeah, that'll do!. Now weld it into the hole and beat the cr*p out of it to get it near-enough straight:
Weld up the rows of holes:
And just for good measure, weld up the original door mirror holes:
Once all that is done, give it a good scour up and apply filler. There isn't actually a lot of filler on it, it's like a fat politician - covers a large area but with no depth!
(This is the passenger's door):
Then apply a coat of rust inhibitor:
Both doors are near-enough at the same stage. I won't bore you with primer pics until they're back on the car.